Commercial electric heaters, Electric heating elements, Heating elements, Industrial heaters  
Heaters
Sensors
Controllers
Polymer Heaters
Polymer HeatersFor the latest in heating technology from Watlow, specify a heated plastic part in your next product. Watlow's heated plastic parts combine resistive heating elements combined with thermoset and thermoplastic compounds to create a heated assembly. Watlow utilizes standard compression and injection molding techniques, to produce heated plastic parts that are durable, safe and cost-effective.

Sheath Material Maximum Open Watt Densities Maximum Immersion Watt Densities Maximum Operating Temperatures
W/cm2 W/in2 W/cm2 W/in2
Alcryn® melt-processible rubber 0.08 0.50 0.62 4.0 100°C (212°F)
(50° (122°F) UL®)
Polypropylene thermoplastic 0.09 0.60 0.78 (5.0) 105°C (221°F)
Polycarbonate thermoplastic 0.16 1.0 1.40 9.0 130°C (266°F)
Fluoropolymer thermoplastic 0.20 1.3 2.02 13 180°C (356°F)
Polyetherimide thermoplastic 0.20 1.30 2.02 13 170°C (338°F)
Polyphenylene sulfide thermoplastic 0.25 1.60 2.04 17 200°C (392°F)
Liquid crystal polymer thermoplastic 0.29 1.90 3.10 20 220°C (428°F)
Applications
  • Medical equipment
  • Analytical equipment
  • Aerospace equipment
  • Freeze protection
  • Battery heating
  • Foodservice equipment
  • Transportation equipment
  • Flexiblity for a variety of shape
  • Molded into complex shapes and fixed geometry
Shaping Up Manufacturing Processes
Using Watlow's THERMOPOLYMER heaters in a manufacturing process can lower costs and make the process more efficient because the THERMOPOLYMER heater serves as the heating solution, not just the heating element.

To help improve the manufacturing process, THERMOPOLYMER heaters can:

  • Lead to new design possibilities thanks to the ability to mold a heater into a structural and functional component
  • Provide better product performance through uniform heat distribution and by putting the heat only where it is needed
  • Increase heater life and usage
  • Resist corrosion and scaling thanks to the chemical properties unique to polymers

Top
FEATURES BENEFITS
  • Fewer parts and less labor required
  • Corrosion and scale resistant
  • Natural, non-stick surface
  • Reduced power consumption
  • Heat is concentrated only in areas where it is needed
  • Reduced overall costs
  • Longer heater life
  • Easy to clean
  • Energy efficient
  • Uniform heat distribution
Product Information
Click on the below links for more product information. Items that are PDF documents, require Adobe® Acrobat® Reader version 4 or higher for viewing.
 Product Specification Sheets Size/Pages
  • Flexible Polymer Heating Mats
  • (PDF) 77K / 1
  • HEATCORE Open Wire Heating Panels
  • (PDF) 59K / 1
  • Heated THERMOPOLYMER Components
  • (PDF) 37K / 1
     Related News Releases and Newsletters Date
  • Watts Current - Volume Twenty-Four, First Quarter, 2001
  • 03-31-01
  • Watts Current - Volume Twenty-Two, Second Quarter, 2000
  • 04-01-00
  • Watts Current - Volume Seventeen, Fourth Quarter 1998
  • 10-02-98
  • Watts Current - Volume Sixteen, Third Quarter 1998
  • 07-02-98

    Adobe® and Acrobat® are registered trademarks of Adobe Systems Incorporated.
    Alcryn® is a registered trademark of Ferro Corporation.
    UL® are registered trademarks of Underwriter?s Laboratories, Inc.

    Top

    Products Menu | Heaters | Sensors | Controllers