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Band Heaters Band and Nozzle Heaters
Band heaters, Barrel heaters, Nozzle HeatersLed by the high performance MI (mineral insulated) Band heater, the patented, flexible THINBAND® heater and the standard mica band heater for specialized constructions, Watlow's band and nozzle heaters are ideal for every type of plastics processing equipment.
Sheath Material Typical Maximum
Watt Densities
Maximum
Operating Temperatures
W/cm2 W/in2
Stainless steel
with mica insulation
8.5 55 540°C (1000°F)
Stainless steel with mineral insulation
  Nozzel
  Barrel
35.7
15.5
230
100
760°C (1400°F)
 
Aluminized or zinc steel with mica insulation 8.5 55 480°C (900°F)
Applications
  • Extruders
  • Blown film dies
  • Injection molding machines
  • Other cylinder heating applications
MISP
Watlow's MI Band Heaters and MI Savings Predictor (MISP) Program brochure (PDF: 784 kb / 12 pages) outlines the benefits of using energy efficient mineral insulated band heaters while the MISP program analyzes energy, maintenance labor and production line downtime cost savings achieved when using Watlow's MI Band heaters.

Ceramic Knuckle
Ceramic knuckle band heaters are designed to provide high-performance heating at temperatures up to 760°C (1400°F). This level of performance is achieved from the ceramic knuckles that provide excellent insulation and long heater life.

The construction of the ceramic knuckle heater includes interlocking ceramic blocks with resistance wires threaded through holes in the ceramic. This method provides superior heat distribution across the band, resulting in an uniformly heated surface. Ceramic knuckle heaters are specifically engineered and manufactured with three layers:

  • Aluminized steel sheath layer - improves mechanical protection to heater and resists corrosion.
  • Ceramic fiber layer - provides thermal insulation, energy conservation and minimizes heat loss.
  • Ceramic knuckle layer - provides mechanical protection and electrical insulation to the resistance element, which increases heater life and conducts or radiates the heat to the surface.

Specifications

  • Diameter: 50.8 mm (2 in.) to 381.0 mm (15 in.)
  • Width: 38.1 mm (11/2 in.) to 254 mm (10 in.)
  • Thickness: 12.7 mm (1/2 in.)
  • Sheath: Aluminized steel (stainless steel optional)

    Watlow manufactures a variety of band and nozzle heaters including barrel heaters, mineral insulated band heaters and ceramic knuckle band heaters. For more information about band and nozzle heaters, please contact your local Watlow representative.

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  • Product Information
    Click on the below links for more product information. Items that are PDF documents, require Adobe® Acrobat® Reader version 4 or higher for viewing.
     Product Specification Sheets Size/Pages
  • Barrel Heaters
  • (PDF) 639K / 2
  • Ceramic Knuckle Heaters
  • (PDF) 140K / 4
  • Fuel Cell Thermal Technology
  • (PDF) 67K / 2
  • HV Nozzle Heaters
  • (PDF) 71K / 2
  • K-RING Heaters
  • (PDF) 44K / 2
  • MI Band Heaters and MI Savings Predictor Program
  • (PDF) 762K / 8
  • MI Barrel and Nozzle
  • (PDF) 94K / 3
  • Mineral Insulated Lead Wire
  • (PDF) 55K / 2
  • Moisture Resistant MI Band Heaters
  • (PDF) 81K / 2
  • Quick Clamp
  • (PDF) 79K / 1
  • Sealed MI Nozzle Heaters
  • (PDF) 71K / 2
  • Special Mica Barrel & Nozzle
  • (PDF) 263K / 5
  • T2 Nozzle Heater
  • (PDF) 49K / 2
  • THINBAND Universal Stock Heaters
  • (PDF) 67K / 1
     Product Technical Documents Size/Pages
  • Thermal Systems Power Requirements, Educational Series ...
  • (PDF) 680K / 40
  • Electric Circuit Relationships, Educational Series Book ...
  • (PDF) 743K / 36
  • Thermal Systems and Electric Heaters, Educational Series ...
  • (PDF) 656K / 20
     Product Case Histories SIC Code
  • MI Band Heaters Allow Tighter Temperature Control Than ...
  • 3082
  • Mica Band Heaters Used For Heat Treating Heat Treating
  • 3398
  • One-Piece Cast-In Heater Provides Efficiently and Cost ...
  • 3089
  • THINBAND Heaters Outperform Conventional Mica Bands On ...
  • 3089
     Related News Releases and Newsletters Date
  • Watlow Shows Thermal System Solutions for a Variety of ...
  • 10-25-01
  • Watlow Introduces New Heater Catalog
  • 03-02-01
  • Watlow's MI Savings Predictor Program Calculates Energy ...
  • 11-29-00
  • Watts Current - Volume Twenty-Two, Second Quarter, 2000
  • 04-01-00
  • Watts Current - Volume Twenty-One, First Quarter, 2000
  • 01-02-00
  • Watts Current - Volume Twenty, Third Quarter, 1999
  • 07-03-99
  • Watts Current - Volume Fourteen, First Quarter 1998
  • 01-02-98
  • Watts Current - Volume Thirteen, Fourth Quarter 1997
  • 10-03-97

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