Thermolator Immersion Heaters

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Immersion Heater Cross-Reference for Plastics Processing Applications

Proheat presents an easy-to-use, cross-reference for process heaters in the plastics industry. This is a complete listing of
immersion heater products from many OEMs serving this market. Proheat’s extensive experience in this industry has allowed the compilation of this index and to manufacture over 60 of the most popular designs available from stock. The cross-reference chart includes over 250 designs with flange sizes ranging from 3-1/2” inches square up to eight inches with a 150 pound ANSI rating.

 
 

 

Common Applications

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Mold temperature control units
Pellet dryers

Performance Capabilities

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Watt densities to 15.5 W/cm2 (100 W/in2)
Wattages to 100 kilowatt
UL® and CSA component recognition to 480VÅ(ac) and 600VÅ(ac) respectively
Incoloy® sheath temperatures to 870°C (1600°F)
304 stainless steel sheath temperatures to 650°C (1200°F)
Steel sheath temperatures to 400°C (750°F)
Copper sheath temperatures to 175°C (350°F)

Features and Benefits

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Quick delivery: Same day for stock units; next day for assembly stock units
Minimal down time
Wide variety of OEM and competitor part numbers in one location for quick reference
Single source supplier for many OEM applications
Save time and money with original part manufacturer
Full product descriptions available upon request
Accurate information from original heater manufacturer
Proper heater replacement for the OEM equipment

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Water Circulating Temperature Controller
Water and Water/Glycol Solutions to 250F
4.5 - 24 kW (15 - 82 Mbh)
240 and 480V, 3 Phase, 60 Hz
125 Lb Carbon Steel Construction
Heavy Duty 0.430" Dia. INCOLOY ® Sheath Elements
3/4 HP Cast Iron Bronze Fitted Centrifugal Pump (30 gpm @ 20 psi TDH) Electronic PID Temperature and Process Control (Dual Display)
Built-in Diagnostics with Indicators for Pump Overload, Low Water Pressure and Over temperature
Compact, Portable Cabinet with Casters
Features Easy Access Service
NEMA 1 Electrical Enclosure with 120V Control Transformer and Mercury Contactors for Quiet Operation and Long Life
Dual Pressure Gauges Monitor Pressure To and From Process
Open or Closed-Loop Cooling (3.8 Ft 2 Heat Exchanger)
Automatic Air Purge Valve
Large Diameter (1-1/4" NPT) Process Piping Connections
ASME 125 psig Relief Valve


Applications




Chromalox microTHERM(TM) CMX Series Circulating Water Temperature Controllers are compact, versatile and completely self- contained water heating and cooling systems. The CMX series products can be used in any application where precision temperature control of a heating and cooling water circulation system is needed. They are particularly useful in the plastics industry as mold temperature controllers.

  • Injection Molding Machines -- Thermoplastics and Thermosets
  • Platens and Dies
  • Rolls, Laminating and Calendering
  • Pipeline Heating and Tracing
  • Jacketed Vessels and Tanks
The built-in electronic temperature and process controller features separate PID algorithms for heat and cool control modes, dual display of setpoint and process tempera tures and simple configuration parameters with alphanumeric cues. Even though microTHERM(TM) systems are sophisticated and state of the art, they are easy to use and require very little training to program and operate. Standard NPT threaded piping connections provide for convenient hook up to external piping.



Options

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Alternate Voltages available for 208 and 575V, 3 Phase, 60 Hz, and 240, 380 and 415V, 3 Phase, 50 Hz distribution systems
Alternate Pumps rated 1.5, 3, 5 or 7.5 hp with pumping capacities to 80 gpm @ 70 psi TDH
Power Controllers -- Electronic Solid State (SCR)
Surge Reduction Valve
Digital Communication Interface
Expanded Open or Closed-loop Cooling
High Temperature Operation to 275 F
Electrical Enclosure Door Interlock
IEC Style "dry contact" Power Contactor.